**Process Technician -FFS -Thermoforming**
**Mandatory: Experience with Plastic Inject Molding. Pharma or Medical Devices Industry.**
**Company provide support for USA Visa, Requires Professional Title.**
Manufacturing Company located in Kansas is searching for a **Process Technician -BFC. **The incumbent is responsible to support primary manufacturing operation on the BFC line by operating processes, machinery, and packaging equipment, assure compliant to the cGMP's, monitoring and perform activities to keep the process/machinery and equipment up and running, meeting the process and maintenance requirement, support other areas as needed, follows the designated procedures and policies applied by company.
The process technician level III is capable to run as per process machine specification/requirements ALL critical systems:
**1. **CIP + Formulation
**2. **WFI Loop/System/Meco
**3. **Batching System
**4. **Ystral System
**5. **Sterile Air System
**6. **The chiller and highly pressure compressed air system
**7. **Blow Molding Machine
**8. **Filler and Capper Machine
**9. **Sterilizer Cell & Robots
**10. **Upstream and Downstream Process/Equipment
**11. **Process Knowledge
**12. **Trouble Shooting
**Essential Functions**:
- Able to operate at least three critical processes/systems or equipment at BFC area.
- Able to identify all risk and safety conditions that can compromise the operator's wellbeing and process/machinery equipment.
- Perform tools/mold and process change over, line/machine set-up, line clearance, MPR/MBR, and operate production equipment in accordance with current manufacturing practices and safety standard operating procedures.
- Follow-up and execution of the production schedule.
- Collaborates with operational personnel (line leader, supervisor, engineering, leader, and maintenance technicians, etc.), in monitoring and supporting the production plan.
- Conduct process control and adjust, if necessary, based on the operations SOP, taking into consideration the performance and scrap of the process.
- Monitor the process and operating systems.
- Adjust and trouble shoot the process/lines/equipment for smooth operation.
- Monitor and adjust production processes to improve efficiency or equipment for quality and productivity.
- Detect and repairs process anomalies in the equipment and requests support from the team and communicate with the production supervisor.
- Consult the technical manual to troubleshoot problems with BFC equipment, process, machinery making improvements.
- Provide support and/or execute preventive maintenance in accordance with the schedule and requirements.
- Conduct total predictive maintenance in accordance with process and machinery requirements.
- Plan and lay out work to meet production and schedule requirements.
- Provide and support training to other technicians, create training material.
- Create records and support the machinery availability to maintain positives trends on all operations KPI's.
- Perform cleaning and sanitization of the BFC suites and controlled areas.
- Perform 5's in accordance with the best manufacturing practices.
- Assure the quality of the product by following the cGMP and company Policies.
- Follow the escalation path and communication process to solve process and machinery issues.
- Create daily productivity reports from assigned areas as part of standard job.
- Support the continuous improvement.
**EDUCATION / EXPERIENCE REQUIREMENTS**:
- Industrial, Mechanical or Electromechanical Engineering Degree or related bachelor.
- Bilingual: English - Spanish
- 4 Years minimum experience in Plastic Injection Molding machines.
- Drawings Reading, GD&T Training or Certification
- Measuring Instruments (multimeter, Vernier, Micrometer, Manometers, etc.)
- Pneumatic, Electrical Wiring, Control and Industrial Mechanics
- Basic Knowledge on PLC
- Pneumatic, Electrical Wiring, Control and Industrial Mechanics
- Time availability to shift rotation
- 5's applied to daily basis job
- Changer Overs (SMED)
- Basic Knowledge on Hydraulics
- Predictive Tools
- Lean Methodologies
- Preventive Maintenance
- Total Predictive Maintenance
- IQMS
- 365 Office Package
Attention to Detail, Speed, Accuracy, Superior
**Salary**: From $1.00 per month
Work Location: In person